Analysis and proposition of limiting current density measurement protocol

Limiting current density at different temperatures, backpressures, and balance gases can be used to separate molecular diffusion resistance, Knudsen diffusion resistance and local transport resistance of membrane electrode assembly (MEA). However, the measurement of limiting current density has no unified protocol. The diverse choices in the literature, either in the control of current or voltage or in the atmosphere like relative humidity and O₂ concentrations, make it difficult to compare the results and identify the true bottleneck hindering the mass transport. In this work, the current-voltage curves obtained by current scanning/stepping and voltage scanning/stepping methods under dilute O₂ of different concentrations and a wide range of relative humidity were measured and analyzed systematically. It is found that the voltage stepping method is superior to the other three ways of control for the reliable determination of the limiting current density. Aided with simultaneous electrochemical impedance spectroscopy measurement, the limiting current density can be determined with pinpoint accuracy. When the limiting current density is just used to qualitatively evaluate different MEA, the voltage scanning method can be used instead for its high time efficiency. The selection of the atmosphere also plays an important role in suppressing the distortion from excessive water and reducing the spurious contribution from proton conduction resistance. It is found that O₂ concentrations at 0.5 vol% and relative humidity at 90% can give the best estimation of O₂ transport resistance in membrane electrode assembly.     

A model of PEMFC-battery system to evaluate inner operating status and energy consumption under different energy management strategies

A hybrid system with jointed battery and PEMFC is popular and of great potential in New Energy Vehicle (NEV) application. However, reliability and efficiency remain to be improved for commercial products. To reflect the complicated physics inside the proton exchange membrane fuel cell (PEMFC), the PEMFC model consisting of inner muti-physics process and other accessories was built, then a complete hybrid system was established when a matched battery, DC/DC, regenerative braking were taken into consideration. Based on the above model, the stack state and system performance under standard cycle for heavy duty vehicle-CWTVC were obtained. According to the simulation results, fuel cell states such as pressure, water content and voltage suffers severe oscillation with external load, especially in the highway cycle. Membrane electrode assembly (MEA) suffers from pressure impact with average value of more than 24 kPa in highway cycle. In the aspect of relative humidity, the PEMFC stack is most threatened in road cycle. As for the hybrid system, its efficiency and state of charge (SOC) fluctuation perform worst in urban cycle and road cycle respectively, while its highest efficiency occurs in road test. Operating mode of fuel cell has influence on hybrid system. When 3-level mode of fuel cell output was applied, the efficiency increased to its peak value at medium level of 28 kW and then declined gradually. H₂ consumption had an opposite trend compared to efficiency. In the aspect of battery SOC, it declines in operating process and its fluctuations decreases when medium level got bigger. The 3-level mode and 4-level mode were compared using this model. It can be concluded that although 3-level mode performs slightly better in hybrid system efficiency, H₂ consumption, pressure impact, it does not have absolute advantage over 4-level mode in other indicators.     

Hierarchical porous transition metal oxide nanosheets templated from waste bagasse: General synthesis and Li/Na storage performance

As a promising anode candidate, hierarchical porous transition metal oxide nanosheets (TMO-NSs) have attracted significant interest due to their various advantages of abundant active sites, high specific capacity and shortened ion/electrons transport pathways. Although the TMO-NSs have been developed in the past decades, the previous synthesis strategies have some drawbacks such as high cost, complex synthesis techniques, and the requirement of special instruments. Herein, we develop a generalized and facile biomorphic method to synthesize various controllable hierarchical porous TMO-NSs by using waste bagasse as biotemplate. Furthermore, the porosity and pore size of as-prepared hierarchical porous TMO-NSs can be adjusted by changing the precursor solution concentration. Novel hierarchical porous TMO-NSs have been successfully prepared for many ternary or binary TMO, such as NiFe₂O₄, ZnFe₂O₄, ZnMn₂O₄, NiO and ZnO. Owing to their unique nanostructure, as-synthesized hierarchical porous TMO-NSs show an excellent electrochemical performance when used as anode for Li/Na-ion batteries. We believe that various hierarchical porous TMO-NSs available from the green, economical and convenient biomorphic strategy may lead to further developments in research and application on TMO-NSs materials.     

Synthesis and characterization of superoleophobic fumed alumina nanocomposite coated via the sol-gel process onto ceramic-based hollow fibre membrane for oil-water separation

Oily wastewater treatment is a global challenge due to the substantial amount of effluent resulted from many industrial and domestic activities. To overcome the challenge of using existing treatment approach and fouling, superoleophobic coatings were fabricated. In this study, a superoleophobic membrane surface was obtained using the sol-gel technique with perfluorooctanoate (PFO), poly (diallyl dimethylammonium chloride) (PDADMAC), and nanoparticles as complex-polymer nanocomposites. The effects of coating cycles on the surface structure, chemical properties, surface chemistry, and oleophobicity of the surface were examined using field emission scanning electron microscopy (FESEM), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and oil contact angle measurement. The results showed that the coated layer successfully adhered to the substrate surface. However, the chemical stability with respect to oil contact angle (OCA) revealed a decline at pH 7 and pH 9 and maintained stability at pH 3. Besides, oil flux at 63.0 L/m². h was achieved for PDADMAC-Al₂O₃/44 wt% PFO and the highest separation efficiency of 98% was obtained. Furthermore, the oil rejection decreases as the oil concentration increases from 1 to 3 g/L. OCA of 155° was obtained after 5 coating cycles. Apart from mitigating substrate fouling, the superoleophobic and superhydrophilic coating can be applied to a ceramic-based hollow fibre membrane and efficiently used for the separation of oil from oily wastewater.     

Magnetic porous nano-carbon catalysts supported silver nanoparticles derived from chitin and their application in catalytic reduction reactions

The exploitation of recycled carbonaceous catalysts from renewable biomass resources such as chitin is a crucial issue for the development of the sustainable society. In this article, the chitin-based N and O doped carbon microspheres (ChC) were fabricated by a simple dissolution, sol–gel transformation, and the carbonization methods. Subsequently, the novel magnetic Ag-Fe₃O₄@chitin-based carbon microspheres catalyst (MChC) was successfully constructed through the in situ redox reaction. The as-prepared MChC possessed rich micropores with high-surface area, and a narrow size distribution (50–120 μm). The Ag-Fe₃O₄ nanoparticles were immobilized through the interaction with C, N, and O atoms in the pores of MChC. The reduction of 4-nitrophenol was applied to evaluate the catalytic activity of MChC. 4-Nitrophenol (4-NP) could be fully reduced to 4-aminophenol (4-AP) in 5 min with the catalyst MChC-45. Moreover, MChC could be collected in solution with an external magnet in 8 s and remained relatively high-catalytic activity after 10 cycle times. This work provided novel ideas for the fabrication of doped carbon material from biomass and promoted its utilization in nanocatalytic applications.     

Facile preparation and strong adhesive strength of honeycomb polyurethane films with small pore diameter

With the continuous development of bionics, such as, geckos and virginia creeper with both superhydrophobic and super-adhesive, the surface wetting and super-adhesive properties of various porous materials have attracted extensive attention of the scientific and medical communities. Here, the honeycomb polyurethane (PU) porous films with strong adhesion were successfully prepared by microphase separation method and the effects of growth parameters on their microstructure and adhesive strength to ice were investigated. It was found that a high relative humidity (e.g., 100%) and a low solution concentration (e.g., 2%) facilitated the formation of ordered honeycomb PU porous films, and as-prepared PU pores with average pore diameter as small as 5 μm are better ordered and more uniform than these in related documents. Although the contact angle of water droplets on the surface of PU porous films increased from the premodification value of 85–130° to more than 160° after surface modification with polydopamine (PDA), the corresponding rolling angle remained approximately constant (180°), indicating that the surface of PU porous films has strong adhesion similar to geckos and virginia creeper. Furthermore, at lower temperature, the PU porous films exhibited the high adhesive strength of 142.13 kPa on ice, which was strongly dependent on the porous microstructures and surface compositions. The improved adhesive behavior to ice of honeycomb PU porous films modified with PDA provides new strategies for surface modification of materials and potential applications in medical domain.     

A selective organosilica membrane for ethyl acetate dehydration by pervaporation

Organosilica bis(triethoxysilyl) ethane (BTESE) membranes were explored for pervaporation dehydration of binary and ternary mixtures of ethyl acetate (EA) by undiluted sol coating combined with flash firing. Three BTESE membranes (M1, M2, and M3) were fabricated on macroporous supports by varying BTESE concentrations (0.5, 2.5, and 5 wt% BTESE, respectively) in polymer sols. The membranes were characterized by DLS, SEM, FTIR, XRD, contact angle, AFM, and pervaporation performance to discuss the effect of the BTESE contents in the polymer sol on the formation and dehydration performance of resulting organosilica membranes. It was found that 5 wt% loading of BTESE led to a highly selective membrane for dehydration of EA/H₂O mixture. Among the synthesized membranes, M3 delivered flux of 0.84 ± 0.05 kg.m⁻².h⁻¹ with a selectivity of >10,000 for EA/H₂O mixture (98/2 wt%) at 60°C. The time course of pervaporation dehydration for the EA/H₂O mixture (95/5 wt%) confirms the stability of BTESE membrane in the investigated time period of 120 h. Further, the membrane exhibited excellent selectivity larger than 10,000 for separation of ternary mixtures (90/2/8 wt%) of ethyl acetate/ethanol/water and n-propyl acetate/isopropanol/water respectively, the composition of which is similar to the top product of the distillation column used in the industrial esterification process. The best separation performance and excellent acid stability of BTESE membranes in this study suggest that the simple synthesis protocol of undiluted sol coating and flash firing will provide a cost-effective, quick, and efficient synthesis route for practical membrane based applications.     

A data-driven digital-twin prognostics method for proton exchange membrane fuel cell remaining useful life prediction

Prognostics and health management of proton exchange membrane fuel cell (PEMFC) systems have driven increasing research attention in recent years as the durability of PEMFC stack remains as a technical barrier for its large-scale commercialization. To monitor the health state during PEMFC operation, digital twin (DT), as a smart manufacturing technique, is applied in this paper to establish an ensemble remaining useful life prediction system. A data-driven DT is constructed to integrate the physical knowledge of the system and a deep transfer learning model based on stacked denoising autoencoder is used to update the DT with online measurement. A case study with experimental PEMFC degradation data is presented where the proposed data-driven DT prognostics method has applied and reached a high prediction accuracy. Furthermore, the predicted results are proved to be less affected even with limited measurement data.     

Carbon corrosion mechanism on nitrogen-doped carbon support — A density functional theory study

In this work, density functional theory (DFT) calculations were used to investigate the mechanism of carbon corrosion on nitrogen-doped carbon support. Free energy diagrams were generated based on three proposed reaction pathways to evaluate corrosion mechanisms. The most energetically preferred mechanism on nitrogen-doped carbon was determined. The results show that the step of water dissociation to form ^#OH was the rate-determining step for gra-G-1N (graphene doped with graphitic N) and pyrr-G-1N (graphene doped with pyrrolic N). As for graphene doped with pyridinic N, the step of C^#OC^#O formation was critical. It was found that the control of nitrogen concentration was necessary for precisely designing optimized carbon materials. Abundance of nitrogen moieties aggravated the carbon corrosion. When the high potential was applied, specific types of graphitic N and pyridinic N were found to be favorable carbon modifications to improve carbon corrosion resistance. Moreover, the solvent effect was also investigated. The results provide theoretical insights and design guidelines to improve corrosion resistance in carbon support through material modification by inhibiting the adsorption of surface oxides (OH, O, and OOH).     

Thermochemical stability of Fe- and co-functionalized perovskite-type SrTiO3 oxygen transport membrane materials in syngas conditions

The materials typically used for oxygen transport membranes, Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3?δ (BSCF) and La_0.6Sr_0.4Co_0.2Fe_0.8O₃ (LSCF) tend to decompose due to their low thermochemical stability under reducing atmosphere. Fe- and Co-doped SrTiO₃ (SrTi_1-x-yCo_xFe_yO_3-δ, x + y ≤ 0.35) (STCF) materials showing an oxygen transport comparable to LSCF have great potential for application in ion-transport-devices. In this study, the thermochemical stability of pure perovskite-structured STCF was investigated after annealing in a syngas atmosphere at 600–900 °C. The phase composition of the materials after annealing was characterized by means of X-ray diffraction (XRD). The thermodynamic activities of SrO, FeO, and CoO in the STCF materials were evaluated using Knudsen effusion mass spectrometry (KEMS). Co-doped SrTiO₃ (STC) materials were not stable after annealing in the syngas atmosphere above 5 mol% Co-substitution. Ruddlesden-Popper-like phases and SrCO₃ were detected after annealing at 600 °C. In contrast, Fe substitution (STF) showed good stability after annealing in syngas upto 35 mol% substitution.